Product Description

Industrial Wear Resistant Heavy Duty Carbon Steel Forging Scraper Machine Conveyor Chain
1.Type: forging scraper machine conveyor chain
2. Colors available: natural, blue, white and black
3.Materials: carbon steel, stainless steel
4. Long using life&Competitive price.
5. OEM support.
6. Packing: 1pc packed in PP bag, paper box, and then packed in standard export wooden case, also packing as your requirement, your logo.
 

Scraper conveyor chain feature

1. It is made of alloy steel links with 40Cr, 20CrMnTi,it has strong broken load.

2. It has strict Carburizing treatment, and has high wear resistance and strong tensile strength.

3, It is make by forging process.
 

Scraper conveyor chainfunction.

It is the key part to transmit power of conveyor, to make the conveyor to finishe conveying material.

Process: Forging and Machining
Raw Material: Quality Carbon Steel & Alloy Steel
Product Status: Semi-finished Forgings Or Finished Products
Processing Machine: 300-2500T Friction Press
Processing Crafts: Hot Drop Forging & Machining
Surface Treatment: Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment
Detection: In Accordance With The Customer’s Requirements
Product Specification: In Accordance With The Customer’s Requirements(Drawing Or Sample)
Package: In Accordance With The Customer’s Requirements

Inspection:
1. The whole quality control management has been strictly carried out from raw material coming to
Final products
2. Third party inspection available CHINAMFG requirement.

Our many Main Export Market:
Exported to U. S. A, U. K, Germany, Italy, Japan, Swiss, Australia, Korea, and South-east Asia and get good credits form them.

Our target:
To supply top quality products with reasonable price, circumspect and satisfactory service with Punctual
Delivery time.

Our Competitive Advantages:
1. Much experiencing in forging part
2. Disciplined staffs and scientific operation;
4. Product performance;
5. Advanced produce and inspecting equipments;
6. Prompt Delivery;
7. Quality control system: ISO 9001: 2000& 14001: 2004&ISO/TS16949
8. Best Service;

 

ODM& OEM SERVICES

Service Drawings or samples processing/OEM/ODM service provided
Produce Process Drawings→ mould making → pre-forging →rough machining

or finish machining →surface treatment →product checking

→ packing →delivery

Forging Material Carbon Steel, Alloy steel,Stainless steel
Standard ISO, GB, ASTM, DIN, JIS
Produce Equipment Friction Screw Press Series, CNC Lathe, Machining Center

(Vertical Spindles), CNC Milling Machine, Bench Drilling

Machine, Heat Treatment Equipments and so on.

Surface treatment Heat treatment, Polishing, shot blasting,

Painting, Electro-plating, Chemical Plating,

Inspection

Equipments

Metallurgical analysis , Tensile strength tester , Hardness

tester, Altimeter, Scale Micrometer, pressure tester, etc.

Delivery Sample s are sent by express

Large quantity products delivered to customer by sea

or according to your request

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Forging
Application: Machinery Parts
Material: Steel
Heat Treatment: Annealing
Customization:
Available

|

Customized Request

conveyor

How do you calculate the chain pull force in a conveyor chain system?

The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:

1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.

2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.

3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.

4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.

Once these factors are determined, the chain pull force can be calculated using the following formula:

Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)

It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.

conveyor

How does a conveyor chain contribute to overall production efficiency?

A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:

1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.

2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.

3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.

4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.

5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.

6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.

7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.

8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.

Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.

conveyor

What are the common causes of conveyor chain failures?

Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:

  • Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
  • Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
  • Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
  • Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
  • Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
  • Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
  • Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
  • Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.

Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.

China factory Industrial Wear Resistant Heavy Duty Carbon Steel Forging Scraper Machine Conveyor Chain  China factory Industrial Wear Resistant Heavy Duty Carbon Steel Forging Scraper Machine Conveyor Chain
editor by CX 2024-04-12