Product Description

Company Profile

 

Description

General Products Application /Service Area:

Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

scraper conveyor chain

The scraper conveyor chain can be used to transport bulk materials in horizontal, inclined and vertical directions. It is often used for the transportation of raw grain, semi-finished products and finished products in grain and oil, feed processing plants. The scraper conveyor chain is suitable for the transportation of oil in the production process of grease processing plants. Transportation of raw grain from grain warehouse.

It has the advantages of simple structure, good sealing, simple feeding and unloading device, multi-point feeding and unloading, flexible layout, and the ability to complete material transportation in multiple directions at the same time. The scraper conveyor chain of ZheJiang CHINAMFG Chain Factory adopts medium carbon quenched and tempered steel and cold heading die steel. The steel is moderately priced and easy to process. After proper heat treatment, a certain degree of toughness, plasticity and wear resistance can be obtained. Normalizing can promote the spheroidization of the structure and is suitable for surface hardening treatments such as high-frequency quenching and flame quenching. Application: After quenching and tempering, it can be used to manufacture medium load and medium speed work. The working principle of the scraper conveyor is to use the open chute as a bearing part for coal, gangue or materials, and fix the scraper on the chain (to form a scraper chain) as a traction member. When the driving part of the machine head starts, the sprocket on the driving head shaft rotates, so that the scraper chain circulates and moves the animal material along the chute until it reaches the machine head to unload. The scraper chain bypasses the sprocket and runs in a stepless closed loop to complete the transportation of materials. Other scraper conveyor chain uses and maintenance precautions have to be communicated with the supplier. The above information is for reference only.

 

Product Description

Drive Chain Roller Connecting Link C2571 Double Pitch Conveyor Chain With Attachment

Production Process for Forged parts

Forging, press, plus machining ,heat treatment , assembly

Blanks Tolerance:

+/-0.3~+/-2 mm

 

Production Applicable Material:

Stainless steel: 303, 304, 316L, etc

Steel: 4140, Q235, Q345B, 20#, 45#, 20CrMnTi,2Cr13, 40Cr etc

Aluminum: AL 6061-T6, 6063, 7075-T, etc

Forging Blank Size /Dimensions:

142 mm- 300mm or according to customer requirement

Blanks Weight:

Range from 0.1kg-1000kg

 Applicable Machining Process:

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc.

 Machining Tolerance:

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality:

Ra 1.6-Ra3.2 according to customer requirement

Applicable Heat Treatment:

Normalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

Applicable Finish Surface Treatment:

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ of mass production:

For conveyor chain with attachment: 50meters

Lead Time:

30-40 days from the receipt date of conveyor chain with attachment

 

 

Factory show

Matech Industry ltd specializes in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both China and Export Market .

To satisfy different mechanical and functional requirements from our customers we are able to make a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.
 

Our Advantages

 

Our advantage:

We have very strict quality control process:

1.In coming Quality control (IQC). —–All incoming raw material are checked before used.
2. In process quality control (IPQC) . —–Perform inspections during the manufacturing process.
3. Final quality control (FQC) . —–All finished goods are inspected according to our quality standard for each products.
4. Outgoing Quality Control (OQC) . —–Our QC team will 100% full inspection before it goes out for shipment.
5. Proper Quarantine procedure . —–For those products got rejected to pass the quality control, they will specially marked and dispose.

Package

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast

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Material: Carbon Steel,Wcb, Zg25crmo4, Zg35, Zg45
Structure: Leaf Chain
Surface Treatment: Customized
Samples:
US$ 5.12/kg
1 kg(Min.Order)

|

Order Sample

based on customer requirements
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive chain

What are the benefits of using a corrosion-resistant coating on a drive chain?

A corrosion-resistant coating provides several benefits when applied to a drive chain. Here is a detailed explanation:

Drive chains used in various applications are often exposed to harsh environments that can lead to corrosion, including moisture, chemicals, contaminants, or high humidity. Applying a corrosion-resistant coating to the chain offers the following advantages:

  • Protection against Corrosion: The primary benefit of a corrosion-resistant coating is its ability to protect the chain from corrosive elements. The coating acts as a barrier, preventing moisture, chemicals, and other corrosive agents from reaching the chain’s surface. This helps to inhibit or slow down the corrosion process, extending the chain’s lifespan and reducing the risk of premature failure.
  • Enhanced Durability: By adding a corrosion-resistant coating, the drive chain’s durability is significantly improved. The coating helps to prevent rust, oxidation, and degradation, thereby maintaining the chain’s structural integrity and preserving its mechanical properties. This results in a longer service life and reduces the need for frequent chain replacements.
  • Reduced Maintenance Requirements: A corrosion-resistant coating reduces the maintenance efforts required to keep the chain in optimal condition. Since the coating provides a protective layer, there is less need for frequent lubrication or cleaning to combat corrosion. This leads to reduced maintenance costs and downtime, contributing to improved operational efficiency.
  • Compatibility with Harsh Environments: In applications where the chain is exposed to aggressive chemicals, high humidity, saltwater, or other corrosive substances, a corrosion-resistant coating is essential. The coating ensures the chain’s reliability and performance even in demanding and challenging environments, such as marine, chemical processing, or outdoor applications.
  • Promotion of Cleanliness and Hygiene: Some corrosion-resistant coatings are designed to be smooth and easy to clean. This promotes cleanliness and hygiene in applications where cleanliness is critical, such as food processing, pharmaceuticals, or cleanroom environments. The coating prevents the accumulation of contaminants, making the chain easier to clean and maintain compliance with industry regulations.
  • Improved Aesthetics: A corrosion-resistant coating can enhance the visual appeal of the chain. It provides a clean and professional appearance, which is particularly important in applications where the chain is visible, such as in architectural designs or decorative installations.

It is important to note that the selection of a suitable corrosion-resistant coating should consider the specific application requirements, environmental conditions, and the compatibility of the coating with the chain material.

Regular inspection and proper maintenance practices, including periodic cleaning and lubrication, are still recommended to ensure the optimal performance and longevity of the drive chain, even with a corrosion-resistant coating.

By using a corrosion-resistant coating on a drive chain, operators can benefit from corrosion protection, enhanced durability, reduced maintenance requirements, compatibility with harsh environments, cleanliness, improved aesthetics, and ultimately, reliable and long-lasting chain performance.

drive chain

How does the elongation of a drive chain affect its performance?

The elongation of a drive chain can have a significant impact on its performance and overall operation. Here is a detailed explanation:

Drive chains are subject to wear and elongation over time due to factors such as load, speed, tension, lubrication, and maintenance. Elongation refers to the increase in the chain’s pitch length, which can lead to several performance-related issues:

  • Loss of Tension: As a chain elongates, it loses tension and becomes slack. This results in a loss of power transmission efficiency and can lead to skipping or jumping of the chain on the sprockets. A slack chain may also cause a loss of accuracy and synchronization in driven systems.
  • Poor Performance: Elongation can affect the overall performance of the drive system. It can lead to increased backlash, reduced precision, and the potential for chain derailment or disengagement from the sprockets. These issues can result in decreased efficiency, unreliable operation, and increased risk of damage to the chain or other components.
  • Increased Wear: Elongation causes increased wear between the chain links, pins, and bushings. This wear can accelerate the elongation process and further decrease the chain’s performance and service life. It can also lead to increased friction, heat generation, and the potential for chain failure if not addressed promptly.
  • Reduced Load-Carrying Capacity: Elongation reduces the effective pitch length of the chain, resulting in a decreased load-carrying capacity. This can limit the chain’s ability to handle heavy loads, potentially leading to premature failure or inadequate performance in applications where high loads are involved.
  • Increased Noise and Vibration: Elongation can cause increased noise and vibration during chain operation. The slack chain may produce rattling or banging sounds, and the vibration can negatively affect the overall system performance and operator comfort.

Regular inspection and maintenance are essential to monitor chain elongation and address it promptly. Measuring elongation using specialized tools and following the manufacturer’s recommended elongation limits can help determine when a chain requires replacement or adjustment.

Proper chain tension, lubrication, and regular maintenance practices, including periodic tension adjustment and lubrication replenishment, can help minimize elongation and ensure optimal chain performance. It is important to follow the manufacturer’s guidelines and consult with experts or technicians to establish appropriate maintenance schedules and procedures for the specific drive chain and application.

drive chain

How does the wear life of a drive chain compare to other power transmission systems?

The wear life of a drive chain can vary depending on factors such as the application, operating conditions, maintenance practices, and the quality of the chain itself. Here’s an explanation:

The wear life of a drive chain is influenced by several factors:

  • 1. Load and Stress: The load capacity and stress placed on the drive chain affect its wear life. Higher loads and stress levels can lead to accelerated wear and reduced lifespan.
  • 2. Lubrication and Maintenance: Proper lubrication and maintenance practices significantly impact the wear life of a drive chain. Regular lubrication, tension adjustment, and inspection help minimize wear and extend the chain’s lifespan.
  • 3. Operating Conditions: Environmental factors such as temperature, humidity, dust, and exposure to contaminants can influence the wear life of a drive chain. Harsh operating conditions may accelerate wear and reduce the chain’s lifespan.
  • 4. Chain Quality: The quality and construction of the drive chain play a vital role in its wear life. Chains made from high-quality materials and manufactured to precise specifications tend to have longer wear life compared to lower-quality chains.

When comparing the wear life of a drive chain to other power transmission systems, such as belts or gears, it is important to consider the specific application and operating conditions. In some cases, drive chains may offer longer wear life compared to belts, especially in heavy-load or high-torque applications. However, the wear life of gears can often surpass that of drive chains, particularly in applications with high-speed and high-load requirements.

It is essential to consult manufacturer specifications, consider the specific requirements of the application, and evaluate the wear life of different power transmission systems to determine the most suitable option for a given application.

China Good quality Drive Chain Roller Connecting Link C2023 Double Pitch Conveyor Chain with Attachment  China Good quality Drive Chain Roller Connecting Link C2023 Double Pitch Conveyor Chain with Attachment
editor by CX 2024-03-01