Product Description

Carbon Belts
Kaihong brand CHT series carbon fiber bicycle synchronous belt launched by ZHangZhoug Sanxing Rubber Belt Co. ,  Ltd.  uses high performance HNBR rubber,  ultra- high strength carbon fiber rope and high wear- resistant nylon toothed cloth to perfectly replace the traditional chain.  It needs no lubrication when used,  has low noise,  high transmission  efficiency,  and is stable and comfortable when riding.

 

Production Features of Carbon Belts
Carbon Belts is built for better performance, more flexibility, and greater resistance to moisture.  Input your Poly Chain GT Carbon belt specs to     determine the optimal tension for your belt drive system.

Features:

  1. -40ºC~150ºC; Ultra-wide operating temperature range: -40ºC~150ºC
  2. Excellent mechanical and chemical properties, ultra-high tooth shear force, effectively avoid tooth jump
  3. Carbon cord with ultra-high-strength and lowest elongation

Advantages:

  1. Patented PTFE coating tooth fabric, super wear-resistant, self-lubricating, low noise, and long life
  2. Back nylon design, high transverse strength, low vibration, perfect protection for the back of belt.
  3. Optimized mm tooth profile, perfect meshing with pulley, especially suitable for the bicycle industry

Product specification of Carbon Belts

  • 1. Specially treated fabric
  • 2. Polyurethane teeth
  • 3. Carbon tension member
  • 4. Polyurethane backing

 

Structure and materials
Top cloth:  nylon elastic cloth ( enhance transverse strength and reduce vibration)
Cord : carbon fiber thread ( ultra- high tensile strength,  extremely  low elongation)
Rubber:  HNBR rubber( excellent wear resistance,  temperature  resistance,  aging  resistance and  bending resistance)
Tooth cloth:  nylon elastic cloth ( to enhance the strength and wear resistance of belt tee

Basic size

Type Pitch Tooth height Thickness Width
H8M 8mm 3.38±0.2mm 5.5±0.6mm 12±0.4mm
H11M 11mm 5.0±0.2mm 7.5±0.6mm 12±0.4mm

Physical properties
 

Type tensile strength (annular) Tooth shear
H8M ≥ 1330N/mm ≥ 130N/mm
H11M ≥ 1670N/mm ≥ 180N/mm

Item Sanxing Gates
Main material Rubber Polyurethane
Tensile  strength
(annular)
2005 N/mm 1762 N/mm
Tooth shear
strength
202 N/mm 158 N/mm
Temperature
resistant
– 4 0 C~ 1 5 0 C – 3 5 C~ 8 5 C

Matching   pulleys

Type Frequency

 Internal shifting

Bicycle, hub motor electric bicycle

35~50Hz

  Mid-mounted motor electric bike

40~55Hz

Non-variable speed 45~65Hz

                                                                                                                   
                                                                                                           Factory

ZHangZhoug CHINAMFG Rubber Belt Co., Ltd. was established in 1989. 350 workers, 8500 square metre non-dust workshops, 34 years experience, We got ISO/TS16949:2002(renamed as IATF16949:2016)and ISO9001:2015, all products pass RoHS test by TUV so as to effectively control the quality, and provide customers with guaranteed high-quality products

Sanxing company possesses a complete set of advanced production and testing equipments. We specializes in designing and producing Raw Edge Cogged V-Belt, Poly V-Belt, Roll Mill Belt, Timing Belt, Polychain Carbon Timing Belts, Agricultural belts, and Industrial Belts and other related rubber products. These products are widely used in the area of automotive, scooter, industrial and agricultural machinery, household appliances, etc. We have high reputations among our domestic and overseas customers.

Environmental &Quality Certificate
   Exhibition

Delivery,Shipping and Service

     
What about the delivery time?

2-3 days for sample, 45 working days for mass production. Depends on qty/sizes

The payment term

TT / LC /west union / PayPal / cash.
Payment=1000USD, 50% T/T in advance ,balance before shipment.

Package

Standard export cartons, box dimension: 470x400x460mm

Shipping

Sea/ Air/ UPS/DHL/TNT/FedEx

After Service

We will replace the belts if customer receives the defective belts.

FAQ
Q. What’s the raw material?
A. CR, Fiberglass cord; aramid / kevlar available

Q. What’s the minimum order qty?
A. 1 sleeve each sizes, Double sided timing belt 2 sleeves.(1000$/order)

Q.Can we use our brand/LOGO ?
A. Yes, we can print customers’ brands/LOGO.

Q. What’s the sleeve width?
A.1000 mm ( 200 mm Double sided timing belt) /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year
Type: Racing Motorcycle
Displacement: 51-125CC
Engine Type: 4-Stroke
Fuel: Electric
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

drive chain

How does the design of a drive chain affect its efficiency and performance?

The design of a drive chain plays a crucial role in determining its efficiency and performance characteristics. Here is a detailed explanation:

The efficiency and performance of a drive chain are influenced by several design factors that are carefully considered during its development:

  • Chain Pitch and Size: The pitch and size of the chain links affect the load-carrying capacity, efficiency, and overall performance of the drive chain. A proper balance must be struck between chain size and strength to ensure optimal power transmission while minimizing friction and energy losses.
  • Roller Design: The shape and dimensions of the chain’s rollers impact its efficiency and performance. Well-designed rollers reduce friction and wear by promoting smooth rolling motion between the chain and the sprocket teeth. They also contribute to improved power transmission and reduced noise levels.
  • Plate and Pin Design: The shape and material of the chain’s plates and pins influence its strength, durability, and flexibility. Properly designed plates and pins ensure reliable power transmission, resistance to wear, and the ability to accommodate shock loads and varying torque conditions.
  • Sprocket Profile and Tooth Design: The design of the chain’s sprockets is critical for efficient power transmission. Sprockets with accurately machined teeth and suitable profiles minimize friction, ensure proper engagement with the chain, and facilitate smooth chain articulation. Well-designed sprockets reduce wear, noise, and energy losses.
  • Lubrication Features: Drive chain design often incorporates lubrication features such as oiling holes or grooves to facilitate proper lubricant distribution along the chain’s moving parts. Well-designed lubrication features ensure effective lubrication, reduce friction, prevent wear, and enhance the chain’s overall efficiency and lifespan.
  • Material Selection: The choice of materials for the chain’s components, such as the rollers, plates, pins, and bushings, significantly impacts its efficiency and performance. The selected materials must possess appropriate strength, wear resistance, and fatigue resistance to withstand the operating conditions and demands of the application.
  • Tensioning and Adjustment Mechanisms: Drive chain design often includes mechanisms for tensioning and adjusting the chain’s tension. Properly designed tensioning systems ensure optimal chain tension throughout its operation, promoting efficient power transmission, reducing chain vibration, and extending the chain’s service life.

A well-designed drive chain minimizes energy losses due to friction, reduces wear, and optimizes power transmission efficiency. It provides smooth and reliable operation, reduces noise levels, and contributes to the overall performance and longevity of the power transmission system.

It is important to note that drive chain design should consider the specific requirements and constraints of the application, including load capacity, speed, environmental conditions, and maintenance considerations. Regular inspection, lubrication, and proper tensioning are essential for maintaining the efficiency and performance of the drive chain over time.

By incorporating efficient design principles and considering the various factors that influence performance, manufacturers can produce drive chains that offer high efficiency, reliable power transmission, extended service life, and optimal performance in their intended applications.

drive chain

How does the elongation of a drive chain affect its performance?

The elongation of a drive chain can have a significant impact on its performance and overall operation. Here is a detailed explanation:

Drive chains are subject to wear and elongation over time due to factors such as load, speed, tension, lubrication, and maintenance. Elongation refers to the increase in the chain’s pitch length, which can lead to several performance-related issues:

  • Loss of Tension: As a chain elongates, it loses tension and becomes slack. This results in a loss of power transmission efficiency and can lead to skipping or jumping of the chain on the sprockets. A slack chain may also cause a loss of accuracy and synchronization in driven systems.
  • Poor Performance: Elongation can affect the overall performance of the drive system. It can lead to increased backlash, reduced precision, and the potential for chain derailment or disengagement from the sprockets. These issues can result in decreased efficiency, unreliable operation, and increased risk of damage to the chain or other components.
  • Increased Wear: Elongation causes increased wear between the chain links, pins, and bushings. This wear can accelerate the elongation process and further decrease the chain’s performance and service life. It can also lead to increased friction, heat generation, and the potential for chain failure if not addressed promptly.
  • Reduced Load-Carrying Capacity: Elongation reduces the effective pitch length of the chain, resulting in a decreased load-carrying capacity. This can limit the chain’s ability to handle heavy loads, potentially leading to premature failure or inadequate performance in applications where high loads are involved.
  • Increased Noise and Vibration: Elongation can cause increased noise and vibration during chain operation. The slack chain may produce rattling or banging sounds, and the vibration can negatively affect the overall system performance and operator comfort.

Regular inspection and maintenance are essential to monitor chain elongation and address it promptly. Measuring elongation using specialized tools and following the manufacturer’s recommended elongation limits can help determine when a chain requires replacement or adjustment.

Proper chain tension, lubrication, and regular maintenance practices, including periodic tension adjustment and lubrication replenishment, can help minimize elongation and ensure optimal chain performance. It is important to follow the manufacturer’s guidelines and consult with experts or technicians to establish appropriate maintenance schedules and procedures for the specific drive chain and application.

drive chain

What is a drive chain and how does it work?

A drive chain is a mechanical component used to transmit power from one part of a machine or system to another. It typically consists of a series of interconnected links or rollers that form a flexible and durable mechanism. Drive chains are commonly used in various applications, including bicycles, motorcycles, industrial machinery, and automotive systems.

The working principle of a drive chain involves the transfer of rotational motion or power from a driving sprocket or gear to a driven sprocket or gear. Here is a step-by-step explanation of how a typical drive chain works:

  1. The driving force is applied to the first component of the drive chain, usually a sprocket.
  2. As the driving sprocket rotates, it engages with the links or rollers of the chain.
  3. The driving force is transferred from the driving sprocket to the chain links or rollers.
  4. The chain links or rollers transmit the rotational motion to the driven sprocket.
  5. The driven sprocket, connected to the driven component, rotates and transfers the power to the intended mechanism, such as wheels or other moving parts.

The efficiency and performance of a drive chain depend on factors such as the quality of the components, proper lubrication, tension adjustment, and maintenance. It is crucial to ensure the chain is properly aligned and tensioned to minimize wear and maximize power transfer.

Overall, drive chains play a vital role in power transmission by efficiently transferring rotational motion from one component to another, enabling the operation of various mechanical systems.

China high quality Poly Chain CZPT Carbon Drive Belt/Gates Carbon Drive Belts/Polychain Kevlar Belts 8mgt/14mgt  China high quality Poly Chain CZPT Carbon Drive Belt/Gates Carbon Drive Belts/Polychain Kevlar Belts 8mgt/14mgt
editor by CX 2024-01-04